Automatic PE Enveloping Machine for Car Batteries

The user sets the number of pole group and the length of the PE separator, and the enveloping machine automatically feeds, envelopes&seals,which greatly improves production efficiency and labor.

 Application

It’s suitable for the pole group enveloping&sealing of  automotive battery.

 Features:

Ø PLC control,touchable HMI;

Ø One separator feeding rack.The feeding motor automatically feeds materials according to the signal of the photoelectric detection;

Ø According to the plate size, the PE length and compensation value of the separator can be freely set, and the separator conveying and measuring mechanism can automatically measure and cut according to the set value;

Ø The gap of the separator conveying mechanism can be adjusted to adapt to different thicknesses of PE separator; the spacer can be replaced to adjust the center position of separator with different specifications and lengths;

Ø According to the size of the plate, the separator conveying mechanism, the positive plate track and the width of the embossing wheel can be adjusted; the model can be replaced by replacing the corresponding template, and the model change can be completed within 15 minutes, especially suitable for multi-standard battery plate enveloping;

Ø The positive and negative plates are fed by parallel circulation mode, the feeding is balanced, stable and tidy, and the lack of material alarms;

Ø Single positive plate sealing, free to set the number of pole group, such as 2+/2-, 3+/4 7+/8-, etc.; pole group matching method for plate counting;

Ø The pole group conveying adopts split-type chain plate transmission, which has the functions of pole group separation and pole group full material alarm;

Ø The equipment is fully enclosed, designed with downward ventilation, and equipped with a dust collection drawer, which can effectively collect lead dust and isolate lead dust from environmental pollution and damage to electrical components;

Ø The equipment fully considers the safety of operators and has safety protection functions. When the safety door is opened, the equipment will automatically stop or cannot be started;

Ø The equipment is equipped with a centrifugal pump suction plate system, a dust removal filter element, and the filter element is cleaned regularly to ensure a stable and effective suction plate system, and the equipment has a suction plate detection function;

Ø The equipment has various alarm functions, and various alarm prompts are displayed on the man-machine interface; the equipment is equipped with functional button switches such as start, emergency stop, and reset;

Ø The equipment can automatically record the effective working time, failure time, failure times and current output;

Ø The equipment has manual/automatic, linkage and other working modes;

Ø Users can choose left-out model and right-out model according to the production site.

Technical Parameters:

Power Supply:3phase, 380V50Hz(3phase, 4wire system)

Air-supply:0.6-0.8Mpa                                                                                               

Power:≤5.5KW

Efficiency:＞90%

Separator:PE

Production Capacity:12V65Ah  4+/5- 150 batteries/hour; or 0.9s/pcs

Plate and separator scrap rate:≤5‰ (There is no deformation, no holes, no cracks on the plate, except the improper manual replacement and the equipment not properly maintained).